Publisher: Administrator Date: 2023-08-18
The fully automatic magnetic ring winding machine has been on the market for some time, and it has solved the problem of producing some models of magnetic rings in factories. It is suitable for common mode inductors and differential mode inductors, which are commonly used in practical applications. The magnetic ring winding machine has solved the problem of labor cost. Originally, manual winding was required, which requires high physical and technical requirements. After changing the machine, production efficiency is faster and product consistency is better. Only electricity bills need to be paid every month, and the cost can be recovered within a year. It saves the company's labor expenses, recruitment costs, and other expenses. Machines are fixed assets that become the valuation of a company.
The common mode winding method refers to two wires entering from the same direction of the magnetic ring, winding in different directions, and then exiting from the same direction, forming a symmetrical state. The differential mode winding law is that a wire enters and winds in the same direction.Fully automatic magnetic ring winding machineThese two types of coils can be wound.
The fully automatic magnetic ring winding machine has two winding stations, with dual hook needle linkage and simultaneous up and down. The longest stroke on one side is 850mm. The device rotates at an angle for each turn, and the magnetic core wire arranger moves according to the programmed parameters. The angle is 100% non unhooking and does not damage the wire. When winding a common mode inductor, each station winds a winding. After winding one winding, the feeding mechanism takes the magnetic ring from the conveyor belt and places it in the first station. At the same time, the magnetic ring that has been wound in one winding in the first station is taken and placed in the second station. At this time, the magnetic ring in the second station has already been wound, and the material is clamped and unloaded through the feeding mechanism. However, when winding differential mode inductors, due to the fact that the differential mode inductor only has one winding, both loading and unloading must be clamped twice, so that both workstations have unwrapped magnetic rings before starting winding.
The above two winding methods can be adjusted through program settings. The maximum movement of the circular guide rail can reach 340 °, and the line spacing movement is set according to digital angles. Each layer can be set at any angle. So theoretically, the maximum angle of a single winding of the magnetic ring is 340 °. This device cannot be wound with a 360 ° magnetic ring.
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