Automatic winding machineEffectively improve work efficiency! The improvement of the automatic processing ability of the winding machine is well-known to all users. Various high-end sensors, high-precision transmission components, servo systems and other precision components are continuously applied in the control of winding machines.

The control system of CNC winding machines is currently the most widely used field. It has the function of automatic wiring arrangement, which can be seen during the winding process of various coils. This system integrates commonly used functions during the winding process. The control circuit integrates the control and signal input of the equipment, and the application of the system can also be configured with random difference. The wire wheel is a mechanism in the structure of a winding machine that directly contacts the enameled wire. There are certain differences in the pulley structure of different types of wire rods. Our commonly used wire winding techniques include flat wire, single stranded circular wire, multi stranded circular wire, etc. Below, we will introduce the application of wire wheels for these three wire winding process configurations.

The groove shape of the flat wire wheel is mainly rectangular or rectangular, and the width and thickness of the guide wheel are greater than those of conventional steel wire wheels. Due to the rectangular cross-section of the flat wire during the winding process, the gap between slots can be adjusted according to different wire diameters. When winding a single round wire, V-shaped guide wheels are generally used, and the wire can be effectively guided in the V-shaped groove. The standard configuration of many automatic winding machines is generally V-shaped guide wheels, and the winding of multiple round wires requires a strand of enameled wire, so its configuration is relatively special and requires U-shaped guide wheels.

Different winding machines have different winding processes, and the same goes for wire wheels. There are certain differences in the material of different types of steel wire wheels. Metal, nylon, copper, and aluminum alloy materials are commonly used for winding coils, and some special winding coils are also special.

The function of the core component controller of the winding machine.
The controller is the core part of the winding machine and plays an important role. At the same time, the performance of this component also determines the working performance of the winding machine. The controller is the brain of the winding machine, responsible for controlling power supply, wiring, etc. The controller is responsible for the overall operation control of the winding machine and the power supply of some components. If disturbed by unstable power grids, it is easy to experience black screens, component loss of control, and crashes. Therefore, our workshop should provide dedicated power supply and other measures to ensure the power supply of the winding machine and ensure its better operation and production. The normal operation of the winding machine requires the support of multiple factors, among which the power supply is a very important part.

As is well known, winding machines are precision equipment widely used in transformer manufacturers. There are strict requirements for the production environment and processing technology. The operation of a winding mentioned earlier has a significant impact on the power of the motor. There are currently two commonly used controllers for winding machines. One is a universal controller provided by an integrated supplier, and the other is a controller developed by a manufacturer. The common faults of the controller are the strong current control part and buttons. These issues cannot be resolved by the user themselves, and the manufacturer needs to be notified for repair. Frequency converter faults are also quite common, and can be determined by viewing the display interface of the frequency converter. Users with motor faults should pay attention to whether the motor has abnormal noise, whether the temperature rise is normal, and stop the overload operation of the equipment during use; The brake is a vulnerable component and should be adjusted promptly after using the winding machine for a period of time, and replaced if necessary.

Malfunctions caused by improper setting of the electrical control system.

Improper system settings are considered a soft fault. The winding machine has a complex control system and program. Improper settings can also cause malfunctions. Before using the winding machine, users should first understand the key points in the manual. Common improper settings include incorrect winding direction, winding width exceeding equipment plan, mismatch between wire diameter and winding machine speed, and incorrect stepping unit. Currently, many manufacturers provide operation training, and users should send dedicated personnel to learn to avoid the problem of not setting the winding machine after changing the winding process.